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Allied Glass Leeds

Flexiwall fabric partition for temperature control and fire safety at Allied Glass

Customer

Allied Glass

Sector

Manufacturing

Location

Leeds

Solution

Flexiwall

Fire-rated Flexiwall fabric partition for temperature control and fire safety at Allied Glass

Allied Glass is an independently owned premium glass bottle manufacturer, designing, developing and manufacturing luxury glass packaging. When they needed to create a temperature-controlled environment for their curing processes, they turned to Westgate Global. The result was a bespoke, fire-rated Flexiwall partition engineered to meet both their operational and safety requirements.

Allied-glass-logo

Fire-rated Flexiwall fabric provides temperature control and fire safety

Headquartered in Leeds, Allied Glass (now owned by Verallia) is a leading name in the UK premium glass packaging market, operating four furnaces and employing around 600 people at a factory that generates over 95% of its revenues. Having worked with Westgate Global previously and seen the performance of Flexiwall firsthand, Allied Glass returned with a new challenge: creating a partitioned area within their factory that could maintain a controlled temperature for curing processes, while also acting as a compliant fire break between production and storage.

Fire safety in a high-temperature manufacturing environment

With four furnaces operating continuously across a busy production floor, fire safety is a serious operational and regulatory consideration for Allied Glass. Businesses that fail to adhere to UK fire safety regulations risk significant consequences, with insurance requirements adding a further layer of obligation. A partition that could act as a genuine, certified fire break between production and storage was essential. Westgate Global has seen a steady increase in demand for exactly this kind of solution, and Allied Glass was a project that called for precise engineering rather than an off-the-shelf answer.

Fire-rated partition, engineered to specification

Flexiwall can be manufactured in a range of silcloth materials, with the specification tailored to the demands of each individual project. For Allied Glass, Westgate Global designed and manufactured the partition using a silcloth coated with aluminium polyurethane rubber — applied at 25gsm on each side — to deliver a 90-minute fire rating in full compliance with British Safety Standards, specifically clause 5 of BS 476: Part 22.

The thermal properties of the same material provided the insulation performance Allied Glass needed, allowing the newly enclosed area to operate at a different temperature to the surrounding factory floor — meeting both requirements through a single, elegant specification.

The completed partition ran 130 metres in length and 10 metres in height, incorporating three Fastflex fast-action doors and two steel pedestrian doors to keep people and production moving freely between zones.

A long-term, flexible investment

As with all Flexiwall installations, the system occupies only millimetres of floor space and was installed quickly and cleanly with minimal disruption to Allied Glass’s ongoing operation. Company branding can be incorporated directly into the wall, and the system is designed with the future in mind – should requirements change, Flexiwall partitions can be taken down, remanufactured and reinstalled. For Allied Glass, it represents a compliant, cost-effective and future-proof solution built around the realities of a live manufacturing environment.

 

Learn more about Flexiwall

 

Fire rating is something we're seeing increasing demand for, and it's an area where getting the specification right really matters, both for operational performance and regulatory compliance. For Allied Glass, we were able to deliver a partition that provided 90-minute fire rating and effective temperature control within a single solution.

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