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Great Bear 3PL Deeside, North Wales

Great Bear use Flexiwall for storage segregation to control temperature and tainting

Customer

Great Bear 3PL

Sector

Warehousing and logistics

Location

Deeside, Wales

Solution

Flexiwall

Warehouse partition provides odour and temperature control for food storage

Great Bear, a leading UK ambient 3PL needed to store two very different products within its Deeside warehouse: chocolate, which absorbs odours and demands cool, stable conditions, and strongly aromatic soup liquids and powders. Without effective segregation, the chocolate stock would be at risk of taint and spoilage.

Having worked with Westgate Global before, Great Bear turned to them to design, supply and install a Flexiwall partition complete with odour-barrier fabric, a one-hour fire rating and a near-airtight seal, all installed within a three-week window.

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Flexiwall segregates warehouse storage areas into temperature controlled zones

Great Bear is a leading UK ambient 3PL business, providing nationwide contract logistics and supply chain management services to a wide range of companies and managing in excess of 7 million sq. ft. of warehousing.

When the warehouse needed a partition that would deliver both odour and temperature control at a warehouse storage facility in Deeside, North Wales, they turned to Westgate Global. The partition needed to segregate two storage areas: one for chocolate, the other for soup liquids and powders. Having worked with Westgate Global on previous projects, Great Bear was confident the team had the experience to design, supply and install the required wall.

Odour and temperature control 

Segregation of the two areas was essential. Chocolate absorbs odours from its surroundings and requires cool, stable storage temperatures, while the neighbouring soup liquids and powders are strongly aromatic and generate fine dust. Without an effective barrier that provides odour, temperature, and dust control, the stock would be at risk of taint and spoilage, making the partition’s performance critical to product quality and food-safety compliance.

For this project, Flexiwall was the ideal choice. A suspended, modular panel system, Flexiwall hangs from the building’s existing steelwork, making installation fast and efficient. The unique v-overlap panel connection creates a 99% airtight seal, providing a thermal barrier that ensures the two sections can operate at different temperatures. 

 

The team installed Flexiwall FP560 sil-cloth fabric, which has an extra coating that stops odour permeating the fabric. It also carries a one-hour fire integrity rating (previously approved by insurer FM Global), and its thermal properties enable the two enclosures to operate at different temperatures.

A flexible alternative to solid partition walls

The installation consisted of individual fire-rated panels, suspended from the building’s existing structure and tensioned to form a permanent yet fully reconfigurable wall. The partition spanned a total length of 242m over two adjoining runs, creating a segregated area within the main warehouse. Heights ranged from 12m to 15m at the apex and were configured to fit around the building’s structure and pipework. The installation also included several pedestrian doors, a Fastflex rapid-action door for easy access, and 100mm x 100mm angle protection bars at ground level to protect the wall from damage caused by pallets and forklifts.

Flexiwall installations are quick and clean when compared with traditional solid partition walls, requiring less machinery and on-site space. This proved vital on a project with a tight schedule: installation was completed within a three-week slot to accommodate Great Bear’s project plan, delivering a partition that allows both products to be stored under their required conditions within a single facility.

 

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