Factory dust contamination control for Bearward Engineering

Sector: General Manufacturing

Company: Bearward Engineering, part of Wabtec Corporation

Location: Northampton

Overview: Factory dust contamination control

Solution: Flexiwall

Preventing Factory Dust Contamination: Bearward Engineering’s Solution

Westgate Global consulted closely with Bearward Engineering to understand their specific factory dust and contamination control requirements.

In the setup of a new aluminium core manufacturing area, Bearward Engineering sought to prevent dust migration from the rest of their factory. It required a relocatable partitioning solution that would accommodate existing services.

Westgate Global suggested Flexiwall, a reinforced fabric partition wall with an over 99% dust tight seal. Its unique design allows precise customisation for a tight-fit installation, taking up minimal floor space when compared to more traditional methods.

Operational flexibility:

Flexiwall allows the creation of distinct operational areas, to enhance efficiency and workflow. The partition allowed for independent functioning of brazing operations while maintaining connectivity to the factory.

Dust containment with Flexiwall:

Flexiwall effectively minimised the risk of factory dust contamination, preserving the cleanliness of the processed goods and improving customer satisfaction by ensuring the integrity of finished products.

Future adaptability for dust control:

Flexiwall’s modular panels allow easy adjustment, expansion or removal, based on evolving operational needs. The system ensures ongoing adaptability without significant disruptions.

The Flexiwall (29m wide x 6,5-9.5m high) was hung from the main portal, with additional rigid foam seals strategically placed to ensure an airtight barrier. The wall incorporated 10 vision panels, a retractable Flexicurtain access door and branding.

By choosing Westgate Global’s Flexiwall, Bearward Engineering achieved effective factory dust control and operational segregation, ensuring a controlled and hygienic environment for their brazing area.

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