Unitspark contamination control and equipment protection

Unitspark, a leading wastewater management company, faced the challenge of contamination control at their Basingstoke sewage cake barn. To protect their equipment from potential damage caused by contaminants, Unitspark decided to implement Flexiwall fabric partition walls.

Two runs of Flexiwall partitioning were installed at the Basingstoke sewage cake barn:

• Run 1: Dimensions: 23 metres wide x 3.1 metres high

Hung off an existing purlin and securely battened down to the existing precast concrete retaining wall. Two new steel corner posts were installed to provide additional support at a height of 6.6 metres.

• Run 2: Dimensions: 35 metres wide x 3.1-5.8 metres high

The Flexiwall partition was hung off an existing main portal steel, maintaining structural integrity. The partition was fixed at one side to a corner post and at the other side to the existing wall. To achieve a dust-tight seal, a rigid FR foam block was installed above the main portal to fill the purlin gap and seal the steel angle against the existing wall. Two steel openings were incorporated to accommodate the conveyor, ensuring uninterrupted operation.

The implementation of Flexiwall partitions yielded several notable benefits for Unitspark’s Basingstoke sewage cake barn.

Contamination Control: The Flexiwall partitions acted as a barrier, preventing contaminants from the stored sewage cake reaching, and subsequently damaging, the equipment. This enhanced the longevity and reliability of critical machinery.

Operational Efficiency: By segregating the cake storage area with Flexiwall partitions, Unitspark optimized workflow and improved overall operational efficiency. The designated spaces allowed for streamlined movement of personnel, equipment, and materials.

Dust Tight Seal: The inclusion of a rigid FR foam block and careful sealing measures ensured a dust-tight environment. This reduced the spread of fine particles, creating a cleaner and healthier workspace for employees.

Conveyor Integration: The strategic placement of steel openings facilitated seamless operation of the conveyor within the partitioned area, minimising disruptions and enabling smooth material handling.

The utilisation of Flexiwall demonstrated a successful approach to contamination control. Installing two runs of Flexiwall partitioning, Unitspark effectively segregated the area, protected equipment from contaminants, and enhanced operational efficiency. The project’s positive results highlight the significance of implementing reliable partitioning systems in industrial environments to safeguard critical assets and maintain high-quality standards.